Darkside EGR and Cooler Delete to fit 4.2 TDI Engines - This kit blanks the EGR and allows removal of the EGR Cooler Unit.

The EGR & Cooler Delete Kit for 4.2 TDI Engines from Darkside Developments is designed to remove the Exhaust Gas Recirculation (EGR) system, effectively eliminating all related issues. This kit enhances engine performance and reliability by preventing carbon buildup and improving airflow.

Scope of delivery:

• 2 x Small EGR Blanking Plates
• 2 x Small EGR Gaskets
• 1 x Large EGR Blanking Plate
• 2 x Large EGR Gaskets
• 4 x Socket Cap Bolts
• 2 x Upper Inlet Manifold Seals
• 19mm Coolant Hose
• 8 x Clamps
• 1 x 90 Degree Elbow Hose
• 1 x Y Piece With Thermostat
• 1 x Plastic Hose Connector

Complete the modification with ECU tuning

The plate handles the physical blanking, while the required ECU calibration addresses EGR operation and monitoring. Installing a plate without suitable calibration can trigger EGR-related fault codes, an engine warning light or limp mode.

If your vehicle still needs this calibration, select the mail-in ECU tuning option above when ordering. This service requires you to send your engine ECU to us. Customers who already have suitable EGR calibration can purchase the plate on its own.

For installation and tuning at our Sunshine Coast workshop, submit an online tuning enquiry with your vehicle details.

Intake cleaning alongside the installation

Blanking the EGR passage does not remove soot and carbon already deposited in the intake manifold. Where deposits are restricting airflow, cleaning the intake can address that existing buildup.

Euro Car Electronics offers intake manifold cleaning, with ultrasonic cleaning available for suitable removed components. Request an intake cleaning assessment to arrange this alongside the work.

Installation and ECU tuning are not included in the plate price. The mail-in ECU tuning service is charged separately when selected.

Frequently asked questions